AUTOMATIC PET FILLER MACHINE: ADVANCED TECHNOLOGY FOR HIGH-PERFORMANCE FILLING
The Automatic PET Filler Machine is designed for maximum efficiency and hygiene, offering outstanding performance for fully automatic PET bottle filling, washing, and buffering in mineral water plants. With cutting-edge features, this machine ensures precise and clean filling while enhancing the longevity of the products it handles.
Key Features:
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PLC Control System: The machine is equipped with a smart PLC control system, featuring a 7.5 / 12.5-inch color touch screen for easy data logging and monitoring.
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Ultra Hygienic Design: The filler includes an ultra valve system with two tags used for pre-advances, ensuring optimal hygiene and a longer product lifespan.
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Advanced CSD Valve Technology: The machine's ultra CSD valve is capable of filling beverages such as carbonated soft drinks (CSD), beer, fruit juices, and pulpy liquids without any mesh, maintaining a high level of efficiency and cleanliness.
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High-Quality Components: Components like the lift holder, cylinder holder, and other rolling parts are made from premium engineering polymers, ensuring durability and smooth operation. The running water system is also lubricated for efficient performance.
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Safety and Ease of Use: The easy-lifting sliding doors are equipped with safety guards, minimizing the risk of accidents. Interactive intelligence via the TFT color touch screen provides real-time alerts and problem triggers.
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Soft Bottle Handling: The PET bottles are handled with exceptional care, ensuring a scratch-free transfer even at high-speed operation, preserving the quality of both the bottles and the liquid.
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CIP (Cleaning In Position) System: The machine includes a special CIP system for easy and effective cleaning, keeping the system hygienic and ensuring that there is no cross-contamination between cycles.
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State-of-the-Art Buffer Design: The lift design and buffer system use the latest advancements in technology, preventing contamination during the filling process and ensuring clean, high-quality finished products.
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This automatic PET filler machine combines high-tech features with reliable performance, making it the ideal solution for businesses looking to enhance productivity, hygiene, and the quality of their beverage production.
Rinsing
The rinsing process begins with the inside of the bottles being thoroughly cleaned by spraying water or air—or a combination of both—into the rinse aid nozzle. The empty bottles are then transferred to the rotating rinsing section along the inlet neck guide. Held by their necks, the bottles are rotated by grippers along their axis. After the spraying phase, the bottles are inverted briefly to allow the rinse water to drain, before being returned to the upright position. Our No Bottles - No Spray system ensures that water or air is only sprayed when bottles are detected, thanks to an integrated flow sensor.
Filling
For the filling process, our machine uses CO2 pressure in combination with an ultra-modern mechanical valve with dual functionality: one valve for pre-washing and the other for filling the bottle's headspace. This valve is designed for high-speed filling and features a positive lifting mechanism for fast, precise operation. Additionally, the system includes a flow meter and an optional pneumatic actuator valve (electronic fill valve) for incredibly accurate and efficient filling.
Capping
The capping station is highly versatile, capable of applying plastic screw caps, aluminum caps, or metal caps. Multiple capping heads can be installed on a single machine, offering the flexibility to apply different types of closures. This ensures that your bottles are securely sealed with the appropriate cap type, providing optimal product protection and integrity.